What Jaychem do

Product Development

Concept to reality

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Product development may involve modification of an existing product or presentation, or it may be an entirely new formulation to define a customer need or market niche. Our highly skilled team have developed products that have become household names. We work in partnership with our customers to understand their specific needs. From concept through to saleable product, Jaychem are walk through the development process with you

  • Strong emphasis on Research and Development
  • Formulation and technical evaluation
  • Packaging and label advise
  • Process / method development and validation
  • Consultation with pharmaceutical regulatory consultants
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Manufacturing

our Capabilities

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Equipped with modern and comprehensive manufacturing equipment and utilities, Jaychem operates two separate manufacturing processes: one for the manufacture of personal health products and another for animal health products

All suites are supplied with ISO class 8 air as well as extraction. Manufacturing vessels and delivery pipes are 316 stainless steel and most vessels are positioned on load cells for accurate batch production

Products can be manufactured, packed and supplied in a variety of forms and pack sizes, or supplied in bulk packs as required

  • Liquids (oral and topical)
  • Creams
  • Ointments
  • Gels (oral and topical)
  • Pastes (oral and topical)
  • Lotions
  • Suspensions
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Quality

Strict adherence to GMP compliance

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Jaychem is a registered facility and a licensed manufacturer of veterinary medicines under the Agricultural Compounds & Veterinary Medicines (ACVM) Act. Regular internal and regulatory audits are performed to maintain these high standards and to ensure ongoing compliance and improvement

Jaychem engage the same exacting standards for all Personal Health (health, hygiene and personal care) products manufactured in our plant

  • Strict documentation
  • Extensive testing on incoming components
  • Continuous QC / QA monitoring through the entire production process
  • Validated equipment and processes
  • Validated cleaning processes
  • Conducting planned and periodic audits
  • Ongoing training and development to ensure that quality, safety and GMP are always maintained
  • Process of continuous improvement in line with cGMP
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Distribution & Logistics

National and International

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The combination of planning, purchasing, locating, warehousing and coordinating the use of raw materials and packaging componentry to support the manufacturing process. The efficient and timely delivery of orders to required destinations in good condition

Finished product is stored in a spacious, fully racked and temperature monitored warehouse which operates on a bay location system ensuring easy accessibility and constant stock rotation on a first in, first out (FIFO) basis 

  • FIFO
  • Sourcing of raw materials and packaging components
  • Separate storage of raw materials and packaging
  • Temperature monitored
  • Separate Quarantine and Release areas
  • Full product traceability (ERP)
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Facility

Purpose built

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The rooms, systems, utilities and services used for manufacturing product

 

  • Purpose built facility
  • Air-lock production area
  • Controlled air flow management systems
  • Dedicated production areas for separate product categories
  • Dedicated cleanrooms
  • Raw material dispensary
  • Deionised water system
  • Dust extraction system
  • Steam boiler
  • Separate research and development facilities
  • Full warehousing operation
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Filling and Packing

Modern and well maintained equipment

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Jaychem work very closely with customers to determine their requirements for filling and packing taking a great deal of time to understand and advise on the variety of options available to ensure the very best outcome possible

  • Most closure and delivery systems from plastic and glass bottles, tubes, jars and pots to jerrycans
  • Automated labelling
  • Automatic or semi-automatic fillers, cappers and self-adhesive labelling machines
  • Ultrasonic sealing for tubes and caps
  • Variety of coding options
  • Tamper evident sleeving
  • Shrink wrapping
  • Repacking
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Technical Services

Highly qualified technical team

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The scientific and industrial disciplines of QA/AC Compliance, Validation, Regulatory Affairs and Product Development

  • Raw material research and assessment
  • Stability and compatibility testing
  • Pilot trials and scale up studies
  • Technical transfer and documentation control
  • Validation (method, process and cleaning)
  • In-house analysis using HPLC / FTIR
  • Micro-testing (MIC studies and challenge testing - outsourced)
  • Legislation and regulatory advice
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Client Confidentiality

Confidentially is part of our ethos

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Jaychem has been in business since 1979 and for over 38 years has maintained good working relationships with customers and suppliers through building a foundation of honesty and integrity

Jaychem pride themselves on being professional and ethical at all times. Jaychem recognises the importance of confidentiality in business and it is standard practice to use Confidential Disclosure Agreements (CDA)

Whether you are a small operation of 1 to a multinational operation of 1000's, Jaychem treats all their customers with the same respect and value, endeavouring to honour their Principles on a daily basis

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© 2014 Jaychem Industries Ltd